Milli-Speed: Speed Sensor with 4-20 mA Output for Precise Rotation Monitoring

Milli-Speed: Speed Sensor with 4-20 mA Output for Precise Rotation Monitoring

Looking for a reliable speed sensor with 4-20 mA output? Milli-Speed from 4B Braime Components (UK) is a high-precision analog sensor for continuous shaft, bucket, or conveyor roller rotation monitoring. With a linear 4-20 mA output proportional to speed (0 to 100% of nominal), it's ideal for PLC, SCADA, and DCS integration. Detects belt slip, speed reduction, or stoppage, preventing accidents at grain elevators, feed mills, flour mills, and port terminals. Model M300M1V10AI — compact, contactless version for harsh environments.

Advantages of Milli-Speed 4B Speed Sensor

Why choose Milli-Speed 4B Braime?

  • Analog 4-20 mA output: Linear signal for accurate speed representation (4 mA = 0%, 20 mA = 100%), compatible with any controllers.

  • High accuracy: <1% error, responds to deviations from 0.5 rpm, range 0–5000 rpm.

  • Contactless magnetic principle: No wear, uses Whirligig for pulses, 15+ year lifespan.

  • Harsh condition resistance: IP67 housing, -40°C to +80°C, ATEX Zone 20/21 dust.

  • Easy calibration: Automatic setup for nominal speed, adjustable alarm threshold (e.g., <80% — warning).

How Milli-Speed Speed Sensor Works

The Milli-Speed speed sensor mounts near the elevator shaft with a Whirligig disc (magnetic markers). During rotation, it generates pulses, converting them to a 4-20 mA analog signal proportional to rpm. On slippage (10% drop), signal falls below 16 mA — PLC triggers shutdown. This protects against:

  • Belt or chain breakage

  • Overheating from uneven load

  • Bucket or belt misalignment

Main Milli-Speed Models

M300M1V10AI — Base Model with 4-20 mA

Compact magnetic sensor for elevators and conveyors. Range: 0–5000 rpm. Output: 4-20 mA (linear). Threshold: adjustable 20–100%. Compatible with Whirligig WG4/WG6. Protection: IP67, ATEX.

M300M1V10 — Relay Output Variant

Additional SPDT relay for alarm signals. Same range, with discrete control (normally closed/open).

Compatibility with 4B Systems

Integrates with Watchdog™ Super Elite, T500 Hotbus, Siemens, Schneider, Owen PLCs. Supports Modbus for expansion.

Application Areas

Ideal for:

  • Grain elevators (50–1000 t/h)

  • Feed mills

  • Flour milling complexes

  • Ports with high-speed conveyors

  • Automated bulk material warehouses

Installation on Elevator

On a 300 rpm nominal drive shaft, Milli-Speed M300M1V10AI mounts with Whirligig. Grain buildup slippage — signal drops to 12 mA, automatic stop. Payback — 2-3 months.

Use on Conveyor

For a 100 m belt conveyor, sensor monitors drum rotation. Speed reduction — SCADA signal, preventing misalignment.

Technical Specifications

  • Detection type: Magnetic, contactless

  • Speed range: 0–5000 rpm

  • Output: 4-20 mA (linear, max 500 Ohm load)

  • Power: 18–30 V DC

  • Consumption: <50 mA

  • Protection: IP67, ATEX Zone 20/21

  • Temperature: -40°C … +80°C

  • Housing material: AISI 316 stainless steel, plastic

  • Cable: 3 m, shielded

Certification

  • ATEX Zone 20/21 (explosive dust)

  • IECEx, DSTU

  • Compliance certificates

Warranty & Service

  • 24-month warranty

  • Official 4B distributor in Ukraine — KCK.ua

  • Installation, commissioning, staff training

Order Milli-Speed speed sensor with 4-20 mA from KCK.ua with delivery across Ukraine (Kyiv, Kharkiv, Odesa, Dnipro, Lviv). Ensure analog rotation control for your equipment.

Precise monitoring — production safety! Order: +38 (044) 494-33-55 | kck@kck.ua

Keywords: Milli-Speed sensor, 4-20 mA speed sensor, M300M1V10AI, analog rotation sensor, elevator slip control, 4B Milli-Speed, conveyor speed monitoring, ATEX 4-20 mA sensor, Whirligig compatible sensor, speed alarm signal