Milli-Speed: Speed Sensor with 4-20 mA Output for Precise Rotation Monitoring
Milli-Speed: Speed Sensor with 4-20 mA Output for Precise Rotation Monitoring
Looking for a reliable speed sensor with 4-20 mA output? Milli-Speed from 4B Braime Components (UK) is a high-precision analog sensor for continuous shaft, bucket, or conveyor roller rotation monitoring. With a linear 4-20 mA output proportional to speed (0 to 100% of nominal), it's ideal for PLC, SCADA, and DCS integration. Detects belt slip, speed reduction, or stoppage, preventing accidents at grain elevators, feed mills, flour mills, and port terminals. Model M300M1V10AI — compact, contactless version for harsh environments.
Advantages of Milli-Speed 4B Speed Sensor
Why choose Milli-Speed 4B Braime?
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Analog 4-20 mA output: Linear signal for accurate speed representation (4 mA = 0%, 20 mA = 100%), compatible with any controllers.
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High accuracy: <1% error, responds to deviations from 0.5 rpm, range 0–5000 rpm.
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Contactless magnetic principle: No wear, uses Whirligig for pulses, 15+ year lifespan.
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Harsh condition resistance: IP67 housing, -40°C to +80°C, ATEX Zone 20/21 dust.
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Easy calibration: Automatic setup for nominal speed, adjustable alarm threshold (e.g., <80% — warning).
How Milli-Speed Speed Sensor Works
The Milli-Speed speed sensor mounts near the elevator shaft with a Whirligig disc (magnetic markers). During rotation, it generates pulses, converting them to a 4-20 mA analog signal proportional to rpm. On slippage (10% drop), signal falls below 16 mA — PLC triggers shutdown. This protects against:
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Belt or chain breakage
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Overheating from uneven load
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Bucket or belt misalignment
Main Milli-Speed Models
M300M1V10AI — Base Model with 4-20 mA
Compact magnetic sensor for elevators and conveyors. Range: 0–5000 rpm. Output: 4-20 mA (linear). Threshold: adjustable 20–100%. Compatible with Whirligig WG4/WG6. Protection: IP67, ATEX.
M300M1V10 — Relay Output Variant
Additional SPDT relay for alarm signals. Same range, with discrete control (normally closed/open).
Compatibility with 4B Systems
Integrates with Watchdog™ Super Elite, T500 Hotbus, Siemens, Schneider, Owen PLCs. Supports Modbus for expansion.
Application Areas
Ideal for:
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Grain elevators (50–1000 t/h)
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Feed mills
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Flour milling complexes
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Ports with high-speed conveyors
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Automated bulk material warehouses
Installation on Elevator
On a 300 rpm nominal drive shaft, Milli-Speed M300M1V10AI mounts with Whirligig. Grain buildup slippage — signal drops to 12 mA, automatic stop. Payback — 2-3 months.
Use on Conveyor
For a 100 m belt conveyor, sensor monitors drum rotation. Speed reduction — SCADA signal, preventing misalignment.
Technical Specifications
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Detection type: Magnetic, contactless
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Speed range: 0–5000 rpm
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Output: 4-20 mA (linear, max 500 Ohm load)
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Power: 18–30 V DC
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Consumption: <50 mA
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Protection: IP67, ATEX Zone 20/21
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Temperature: -40°C … +80°C
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Housing material: AISI 316 stainless steel, plastic
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Cable: 3 m, shielded
Certification
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ATEX Zone 20/21 (explosive dust)
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IECEx, DSTU
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Compliance certificates
Warranty & Service
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24-month warranty
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Official 4B distributor in Ukraine — KCK.ua
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Installation, commissioning, staff training
Order Milli-Speed speed sensor with 4-20 mA from KCK.ua with delivery across Ukraine (Kyiv, Kharkiv, Odesa, Dnipro, Lviv). Ensure analog rotation control for your equipment.
Precise monitoring — production safety! Order: +38 (044) 494-33-55 | kck@kck.ua
Keywords: Milli-Speed sensor, 4-20 mA speed sensor, M300M1V10AI, analog rotation sensor, elevator slip control, 4B Milli-Speed, conveyor speed monitoring, ATEX 4-20 mA sensor, Whirligig compatible sensor, speed alarm signal